Tag Archives: Side channel blowers

IBS Blowers | Understanding Industrial Blowers and Vacuum Pump Technologies

Efficient air and vacuum handling are essential across many industrial processes. From wastewater treatment and pneumatic conveying to packaging, food processing and material handling, the right equipment can have a direct impact on productivity, operating costs and system reliability.

Selecting suitable blower or vacuum technology requires more than simply choosing equipment with the required airflow. Factors such as pressure, vacuum level, operating conditions, energy consumption, installation requirements and maintenance should all be considered. With a broad range of technologies available, businesses can select equipment designed around the specific demands of their application.

Understanding Different Blower Technologies

Industrial blowers are used in numerous processes where controlled movement of air or gas is required. Different designs offer various advantages depending on the pressure, flow and duty cycle involved.

A Screw blower uses a rotary screw mechanism to generate airflow efficiently. This type of technology can be well suited to applications requiring continuous operation and stable air delivery. Its design can also support energy-efficient performance, making it an option for businesses looking to improve the overall efficiency of their compressed-air or low-pressure air systems.

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Another widely used technology is Side channel blowers. These units can provide reliable air movement and vacuum generation while offering a compact design. Their versatility makes them suitable for applications such as suction, lifting, drying, aeration and pneumatic transportation. Depending on the installation, side channel technology can provide a practical solution where consistent performance and straightforward operation are important.

blowerunit1.png  Robox Turbo

Liquid Ring Vacuum Pumps operate using a rotating impeller and a liquid seal to create vacuum conditions. Their ability to handle certain process gases can make them valuable in demanding industrial environments. Correct selection depends on factors such as the required vacuum level, gas composition, operating temperature and liquid characteristics.

A carefully specified vacuum pump can contribute to dependable process performance while helping minimise interruptions and unnecessary maintenance.

Reliable Positive Displacement Solutions

For applications requiring dependable low-pressure air or gas movement, lobe blower technology remains an established choice. Robox Lobe solutions are designed for industrial duties where reliable airflow and robust operation are required.

Lobe-based systems can be used across sectors including wastewater treatment, pneumatic conveying and industrial processing. Their established operating principle and broad application range make them a practical option for many installations.

However, every application has different requirements. Factors such as flow rate, pressure, duty cycle, ambient conditions and available space should be assessed before equipment is selected.

High-Performance Liquid Ring Vacuum Pumps from Premier Supplier IBS

As a premier supplier to a diverse range of British companies across various industries, encompassing the construction, manufacturing, steel, transport equipment, oil and gas industries, Industrial Blower Systems (IBS) offers an array of products and services that support these crucial industries throughout the country. In an industry which historically encompasses around 30% to 40% of the UK’s GDP, IBS plays a pivotal role in contributing to the nation’s economic output.

With a comprehensive portfolio of stock, including repaired and refurbished products, IBS is a reliable source for industrial equipment for companies seeking quality products from a reputable company. IBS delivers tailored turnkey project solutions that align with your business requirements and project budgets. Their services encompass a wide range of aspects, including storage solutions, silos, mechanical, pneumatic and vacuum conveying systems, as well as process handling. Seasoned experts in process engineering can guide your business through every step, from initial assessments and reports to designing and executing contracts and one-time installations. The team also excels in electrical and mechanical plant servicing, refurbishment for existing facilities and the installation of new production plants.

The company offers tailored solutions for both temporary (hiring) and permanent (purchase) requirements. Many of the vacuums, pumps, blowers and compressors are serviced on-site or off-site, repaired and reconditioned for resale or reinstallation. In situations where off-site repairs necessitate a temporary replacement, IBS accommodates this interim period. In cases where a product is beyond full repair, salvaged parts such as valves, seals and bearings are incorporated into the inventory, ensuring a quick replacement for older technology. The equipment sourced from IBS includes Roots type or side channel and vacuum blowers, liquid ring vacuum pumps, industrial blowers, biogas compressors and an extensive range of spare parts and ancillaries. Companies can also acquire portable vacuum units, which can be delivered or collected from IBS’s depot.

IBS is your comprehensive service provider, offering quality products and services from the inception of your business and ensuring its smooth operation over time. Whether it’s planning the launch of your enterprise or sustaining its ongoing functions, IBS is ready with a complete package of solutions to meet your needs. Companies with surplus equipment are encouraged to contact IBS, as they readily make use of good-quality surplus industrial blowers, vacuums and usable spare parts.

Those seeking high-performance liquid ring vacuum pumps, side channel blowers and industrial vacuum units might also be interested in the option of renting fully portable vacuum units. Portable units are available for trial, short-term projects, long-term contracts, or lease arrangements.

IBS has garnered a reputation as the definitive destination for companies seeking a comprehensive inventory of top-tier brand-name products, available at a moment’s notice. Whether the objective is proactive maintenance, equipment upgrades, or rectifying machinery issues, IBS offers a suite of services and a product range tailored to meet your enterprise’s requisites. No emergency is beyond cost-effective resolution, thanks to IBS’s highly skilled engineers and dedicated vacuum technology professionals, who minimize unplanned downtime to facilitate continuous production.

Sort complex industrial challenges

Our mission at IBS is to “keep the clients operation moving via astute advice, efficient service and technical excellence”. The way in which we can consistently maintain our mission is through our everyday attention to the needs of those who turn to us for assistance and ensuring that we provide excellent customer service as well as excellent product knowledge and to back up our extensive product base.

Known primarily for our extensive range of vacuum pumps and side channel blowers systems which are used in a wide industrial sector for a range of purposes ranging within production and sewage treatment, to printing and medical industries, the list of products which we stock and can advise you on, doesn’t end there. With years of experience in the industry, IBS can provide almost any industrial product including the much sought-after single stage block model liquid ring vacuum pumps, suitable for gas and vapour compression. These vacuum pumps provide a range of features including no requirement for lubrication but rather are used continuously with a service liquid, typically water, although oil and other organic liquids can be used, to keep the pump working without excess heat generation which is produced as a result of the compression process. The service liquid is separated from the gas using a liquid separator and then can be recycled for the cooling process.

Frequently our customers come to us with requests for help pertaining to complex industrial challenges that they face within their businesses which is where the experience that IBS has in the industry allows us to provide solutions which are both practical and affordable. Our solutions sometimes include the use of a portable industrial vacuum units which is an excellent alternative which assists in many unusual jobs.

The portable vacuums are designed for high performance with excellent conveying rates and filtration. Utilising energy saving motors this equipment is robust as well as durable in a variety of applications. Products like the FVP25 can delivered to site by forklift with the option of an additional intercept sealed skip, bottom dump or filter hopper, with the option for additional skips to be provided.

Once a customer has requested their free vacuum loader health check, and established a requirement for a Portable vacuum pump, these can be hired on a short or long-term contracts. One such request presented to IBS included was to provide a solution to have the filter dust and small stones picked up. The job included provide a solution for which we provided the units which would accommodate easy movement so that the contents could be dumped easily. The unit was restricted to a certain weight due to the lifting equipment limitations and the solution had to be easy to operate for 24 / 7 use on-site. Our solution included 25hp FV P on a tipping skip with 30 metres of hose and a 32a supply requirement, with additional components such as the tipping skip, inch fluidiser, tool kit, hose, hose joiner and reducer. We are proud to confirm the successful application of the unit contributed to the site clean-up.

 

Consider this when buying pumps and vacuums

As with any equipment within an organisation in the manufacturing industry, it is vital to compare recognise that cost isn’t always the most important aspect of your purchase of an Industrial Vacuum. Often the procurement person may well source the most cost-effective equipment, without basic understanding of the product’s requirements in the workplace, over-looking the fact that cheaper can also equate to less productive in certain instances. It is always best to compare apples to apples, so to speak, in terms of spec of your items and be mindful that cost is not always the most important factor.

   Wittig Biogas CompressorIndustrial Vacuums are required for a variety of heavy-duty processing methods for various applications in manufacturing. While the technology behind the standard vacuum pump has not changed significantly since its inception, conversely the quality of the equipment has! An item imported from a cheap competitor across the world may well save you money on your budget’s bottom-line, but without consistency and efficacy to maintain it, the product will not be as productive for your business at the end of the day. You do need to find the right vacuum for your organisations manufacturing and production needs.

IBS offer a vast range of industrial vacuums, such as industrial Portable Vacuum units, Side Channel blowers and vacuum pumps. There is stock of a large range of vacuums and pumps which are consistently available to choose from. One of the most popular and durable rotary vane vacuum pumps stocked is the Fruitland RCF1200 vacuum pump for use in environmental and heavy-duty industrial applications, the performance of which can be measured in terms of its ultimate pressure rating in Torr, mBar, or Pascal, with pumping speed in CFM, or cubic meters per hour. Heavy Duty High Performance Industrial Vacuums have the capacity for amassing a large variation of materials and can load at a high-level and consistent rate per hour.  Their technical spec includes approximate air flow of 630 CFM, maximum vacuum of 28.5” hg, pressure to 35 PSI and operating speed of 1000.

IBS offers the built for performance Hydrive Series Hydraulic Cooler Packs used for cooling hydraulic oil, usually in Hydraulic Power Packs but also on power washers, engines and anywhere there is boiling cooking oil which needs to be cooled. The ease of use and variety of the Hydrive Series Hydraulic Cooler Packs makes them effective across many industrial sectors. They typically have low operating costs and are simple to maintain. Made from stainless steel, to withstand the harshest conditions, with easy-to-read restriction gauge and easy-to-access reservoir drain, their compact size allows for easy installation on vehicles. Their technical spec includes an oil flow rate of 55 to 100 litres per minute, fan speed of 2800 rpm, heat dissipation rate of 10 Kw for 40 degrees C temperature rise and oil tank capacity of 10 litres.

Never let the perceived cost of innovation block your business’s success. IBS strives to keep the client’s system or production line working smoothly and continuously assess advances in industrial blower technology and to which IBS tailors services so as to provide technical support for the newest as well as oldest machines.

IBS are proud UK & US agents for Elmo Rietschle Blowers

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Side Channel Blowers

IBS supply full service and maintenance for side channel blowers such as the Gardner Denver blower. They supply new and reconditioned as well as service. Bare shaft machines and blower sets are also available, as are a full range of spares for these blowers. IBS hold the largest range of new, reconditioned and service exchange Side channel blowers in stock ready for immediate dispatch. Most manufacturers specify an 8 to 16 week lead time for new blowers.

IBS have an experienced team of professionals we are confident of providing the most cost-efficient solution to blower problems and requirements. Flexibility allows them to supply and install any make and model of blower (including new product and obsolete product) for any form of contract including Framework Agreements, with delivery times and availability to suit the customer.

IBS are proud UK & US agents for:

  • Robuschi Liquid Ring Vacuum Pumps
  • Blackmer Sliding Vane Vacuum Pumps
  • Elmo Rietschle blower
  • Siemens Turbomachinery HV Turbo Blowers
  • Zephyr
  • Howden Compressors
  • Sulzer
  • Hoffman